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Forge Motorsport Upper Airbox Induction Kit Toyota Corolla GR | Yaris GR 1.6

$628.35

Forge Motorsport

Model #FMINDK43


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The Toyota Yaris GR has proven itself to be a fantastically capable vehicle since its release, and the development team at Forge Motorsport have been able to work their magic once again to find further improvements. The next instalment, is the release of FMINDK43 the new upper airbox for the Yaris GR.

After continued testing and discussions with owners of Yaris GR’s, the stock airbox has proven itself to function well, especially with the stock map. However, the weakness in the airbox is most definitely the quantity and directional flow of the air. As such, we explored several different avenues, before settling on a replacement upper airbox that mounts to the stock lower. When used in collaboration with the Forge Motorsport Inlet Duct (FMINLD1) performance car part, it ensures a consistent cold feed of air into the lower airbox that can then be delivered into a refined upper airbox. The increased diameter from 80mm of the stock inlet pipe to 89mm produces a volumetric increase of around 20% in just the connecting pipe from turbo inlet adapter to the airbox alone. After running data and tests it was decided that we would not use a panel filter, but instead a cone filter as shown in the CAD below. 3D scan data was utilised to ensure that the cone filter would fit in the optimum position inside the lower airbox, not just for ease of fitment but also to allow for optimum flow into the inlet tract.

Due to the sensitivity of the MAF and stock map of the Yaris, a lot of testing was required to ensure that performance was gained without inflicting the driveability of the car - especially as we were changing from a panel filter to a cone filter and an increased diameter. To test this in real world conditions, we created a modular design that was 3D printed and allowed for different variations of MAF position, diameter, and airflow to be tested on road and the dyno. After finding the optimum design, we then reprinted the full prototype and left this on the vehicle. This allowed us to continue our testing to prove out the performance repeatability in real world driving conditions. We also noted at this stage that there is a small gain in induction noise.

This product works extremely well when collaborated with existing Forge Motorsport performance products for the Toyota Yaris GR. With the release of our turbo inlet adapter (FMTIA8) we were able to increase the volumetric capacity over the stock inlet by 53%. Once coupled to this intake we have been able to ensure a smooth airflow from filter to turbo with minimal restrictions by continuing the 89mm diameter for a large proportion of the inlet tract. It is designed in a similar way to a conventional velocity stack by routing the air more directly into your turbo charger and allows more air to be compressed due to its larger capacity. This can have a positive effect on acceleration after long deceleration or in between gear changes due to more air being kept within the intake system.FMINDK43 is part of our acclaimed Hi Flow range and will ensure that your vehicle is getting critical cold air.

Not only are Forge Motorsport performance parts a better option for an improved drive, but carbon fibre car parts really help give an engine bay some character. The high-quality carbon fibre is prepreg 2x2 twill formed in an autoclave from billet tooling and finished with an anti UV gloss gel coat.

Dyno Results

We found that FMINDK43 with the stock turbo inlet produced peak gains on average of 13bhp at the wheels and peak torque gains of 8nm.

The dyno graph below shows a comparison between the stock airbox, the 80mm prototype and 89mm prototype. We ran a total of 8 different prototype variations of MAF height, MAF distance from entry and inlet diameter to ensure that the best solution was used. You can see how sticking to the stock size diameter and MAF position with the cone filter produced a slight improvement to the wheel horsepower, however when increased to 89mm we were able to produce some fantastic gains from such an easy to install bolt on modification.

Another important observation to note is where the power is delivered. As you can clearly see on the dyno graph that the engine produces a much higher power earlier into the rev range. From 2000rpm to 3600rpm the lower flap in the airbox is opened via a solenoid, and the dyno graph shows that at the same rpm there is an increase of around 15- 20nm of torque with FMINDK43 installed compared to stock. This figure is noticeable when driving, and you can feel that the vehicle picks up much better than in stock form.

It’s worth remembering that this is with a stock ECU and no tune, so we would expect to see mapped cars returning even greater yields of power as they will be able to utilise the increase of airflow.

The performance part kit comes complete with everything you need for installation, which can be carried out in around half an hour, including a set of full colour instructions.

Our Toyota Yaris GR performance parts will help improve both the look and drive of your car.

Features:

  • Gains of 13bhp
  • Peak torque gains of 8nm
  • High quality carbon fibre
  • Pleated performance air filter
  • No engine management check lights (EML)
  • Increased air flow
  • Lifetime warranty
Install Instructions:Fitment:
  • Toyota Corolla GR
  • Toyota Yaris GR 1.6
Note:
  • In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
  • The filter is excluded from the Forge lifetime warranty








Proposition 65

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Vehicle Engine Notes
2023
Toyota GR Corolla

2020-2023
Toyota Yaris

About Forge Motorsport

Forge Motorsport is a world leader in aftermarket car parts, that includes actuators, intercoolers, blow-off valves, fabricated alloy tanks, big brake kits, wastegates, and silicone hoses. The company was founded in 1996 with the simple principles of innovation, crafty designs, and high-quality manufacturing. The company is comprised of passionate petrolheads who are dedicated to designing and developing vehicle-specific performance parts for OEM And turbocharged applications. 

If you are looking to get the most out of your Audi, BMW, or Volkswagen’s performance, you can count on Forge Motorsport in the United Kingdom. Each individual Forge branded product proudly states “Made In Great Britain.” Forge Motorsport is based out of Gloucester, England, where its headquarters and manufacturing plants produce its ever-growing lineup of products. The company also has a full sales and distribution facility in Orlando, Florida (Forge USA) and one in Taichung, Taiwan (Forge Asia) 

Forge Motorsport’s Manufacturing Process

All Forge Motorsport products are manufactured in-house in its state-of-the-art CNC machine shop by a team of highly skilled engineers and fabricators. All Forge production is controlled by the international ISO 9002 standard for manufacturing design and development. Billet parts are machined to the strictest tolerances and undergo exhaustive testing and inspection before they are released. All welding is also done in-house, by Forge’s in-house craftsmen, and boasts unsurpassed quality and robotic-like precision. Not only do Forge Motorsport’s products look great but they also perform second to none. What’s more, all Forge products are guaranteed for life and backed by Forge’s “No Hassle” service promise.

With immense knowledge at its disposal, Forge is honored to supply the leading names and race teams in the world of motorsport, including F1, Rally X, WRC, and Le Mans, as well as several OEM manufacturers. 

Forge Motorsport at Vivid Racing

Vivid Racing carries a wide array of Forge Motorsport parts, including intercoolers, big brake kits, blow-off valves, wheel spacers, wastegates, turbo hoses, intakes, radiators, and much more! If you cannot find a specific item above or have any general questions, please do not hesitate to call our expert sales team at (480) 966-3040. We are here to make the buying experience a simple and pleasant one.

Forge Motorsport are one of the largest manufacturers of aftermarket turbo accessories, bringing cutting edge design and the highest quality to our product line, we strive every day to bring excellence to our customers. Sometimes, things can go wrong and we want YOU the customer to know you will be looked after beyond any level of customer service you have ever experienced before. With that in mind, the Forge Motorsport (Limited) Lifetime Warranty covers only products that have been purchased directly from us, or one of our authorised distributors/dealers.

If your Forge product fails or breaks due to a manufacturing issue or defect, we will repair or replace, at no charge to the customer at our discretion. This service will only be carried out IF the Forge product is still in its original unchanged design condition and the item/product has not been modified or changed in anyway. The Forge Motorsport (Limited) Lifetime Warranty will not cover any damage or failure caused by; improper or incorrect installation, normal wear and tear, finished colour/aesthetic appearance of the product, the normal degradation of material over time, or if the product has been exposed to the use of any Traffic Film Remover or alternative acidic cleaner (commonly used in hand car washes).

The warranty will also be invalid if the Forge product has not been fitted to correct applications that it was designed for. Any damage to Forge products that occur outside of the warranty can be sent in for evaluation and a quotation to repair or replace said product along with a return shipping fee. The Forge products that are covered by our (Limited) Lifetime Warranty are to the original purchaser or owner of the Forge item for the lifetime of that said product only. The warranty policy is NOT TRANSFEREABLE However given the quality of the product that Forge manufacture we are confident of great longevity of your “Engineered for Performance” Forge part.

For any warranty claim or query please contact our Forge Motorsport sales team in your region or country. www.forgemotorsport.co.uk UK & EU www.forgemotorsport.com USA and South America www.forgemotorsport.asia Asia

Any shipping or returns to Forge Motorsport must be insured, pre-paid and include a Forge Motorsport Goods Returns Form and a copy of the original invoice or proof of purchase to allow us to better serve you. The terms and conditions to the Forge Motorsport (Limited) Lifetime Warranty policy are subject to change at any time without notice.

Please note, Pipercross filters are excluded from our Lifetime Warranty

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